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VCP5000P
VCP5000P-1
VCP5000P-2
VCP5000P
VCP5000P-1
VCP5000P-2

Vertical Vacuum Plugging Machine

VCP5000P、VCP5000P-1、VCP5000P-2

Plugging Industry Pioneer


Introductions


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Descriptions

Plugging of conductive and non-conductive resin inks using the vacuum principle,Suitable for many types of whole board hole plugging processes and can be applied to materials such as resins, silver paste, copper paste and conductive adhesives.

Features

Flexibility to realise: through holes, blind holes on one or both sides, back drilled holes, etc. on the same board surface.

For high density BGA on circuit boards.

Ideal for small quantities and a wide range of gauges, no fixtures or air guides are required for hole plugging.

The operating interface is automated, user-friendly and easy to operate.

Product Specifications

Machine Size

2862*844*2559mm

Vacuum

-0.99bar/-99kpa(at standard atmospheric pressure)

Panel Thickness

0.2-8.0mm

Panel size

MAX:26inch*34inch(660*863mm) 

 MIN:10inch*10inch(250*250mm)

Aspect Ratio

Through hole: 40:1 (Max.)    Blind hole: 1:1 (Max.)

Plugging Methods

Full Plate Plug Holes(from top to bottom)

Plugging Speed

2-80mm/sec(adjustable)

Plugging Pressure

0-6bar(adjustable)

Diameter of plugging holes

Through hole: 0.1-1.0mm

 (hole diameter after plating) 

Blind hole: 0.1-1.0mm

(hole diameter after plating)

Sound (normal operation)

≦75dB

Paste Pressure

Cylinder push force: 0-6bar (adjustable) 

Pneumatic push force: 0-6bar

 (normal use doesn't exceed 3bar)

Plug holes and plate edge spacing

    Hole from board edge≧15mm    

Operation Panel

Touch-screen operation

Protection devices

Safety grids, emergency stops

Paste Addition Methods

Single paste Clip Replacement

Failure rate

≦1/400h(Failure time/equipment uptime)

Height of operating table

1000±100mm

Scraper speed

5-200mm/sec(adjustable)

Scraper pressure

0-6bar(adjustable)

Production Capacity

Capacity is affected by aspect ratio

 (Panel thickness, aperture diameter), Paste Viscosity.

Capacity

Aspect ratio


No. of plugging hole cutters

Capacity per hour

20-70

Max:40:1

1-6

Communal Requirement

Electrical requirements

Electric

Three-phase five-wire 380V 

Pressure of compressed air

≧6.5bar

Power (output)

9.2KW

Vacuum Pump 

Discharge Volume

20m3/h(interfaces:φ80mm)

Compressed air consumption

0.08m3/h(interfaces:φ10mm)

Recommended space 

around the machine

800mm

Weight

1515kg 

Equipment installation environment (temperature, humidity and dust-free requirements)

A. Environmental requirements: clean room

B. Temperature requirement: 22±2℃.

C. Humidity requirements: 50±5%



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